Poultry Processing Shackle and Product Carrier Cleaning

Perfect hygiene and less water, energy and labor costs

Typical challenges for shackle and carrier cleaning

    • Limited time to clean complicated equipment
    • Difficult to keep experienced cleaning staff.
    • Hard to remove contaminations and biofilms.
    • insufficient water pressure for effective cleaning
    • Safety issues: some equipment can only be cleaned while moving
    • Sanitation crew labor availability
    • Complicated product carrier design (Organ pack carriers, debone/filleting)
    • Hard to reach spots in machine design (conveyor belt drives and hinges)

    Efficient cleaning and increased production

    Sanitation is often done manually. Some conveyor lines such as shackles, product carriers and belts are cleaned automatically. In most cases, automatic cleaning is done with mechanical brushes or with high pressure water cleaning that uses huge volumes of water.
    In many cases the time window for cleaning is limited and over time more equipment is installed. Undine® shackle and product carrier cleaners are fully automatic and more effective on contaminations / bio films. This allows for implementing cleaning strategies that save labor, shortens cleaning time and a more effective contamination & biofilm removal.

    Custom solutions

    IWC has standard cleaning solutions available for a wide variety of common OEM product carriers. For special carriers IWC can make custom solutions based on a example carrier.
    IWC can also help with implementing automatic cleaning solutions into your sanitation procedures. IWC has designed a work breakdown method (SMED analysis for sanitation) that enables us to calculate exactly the expected labor and water savings upfront. Undine solutions are available for the entire production line to optimize cleaning prior to production.

    Advice
    Do you also want to improve your cleaning process and at the same time save up to 70% on your water and energy consumption? Just get in touch with us and we will look at your possibilities to apply the Undine® technology.

    Get in touch with us

    Our solutions for shackle and product carrier cleaning

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    If we can reach it, we can clean it!

    Inline cleaning of product carriers (cone type) with custom Undine® manifold.

    Check our products and solutions for:

    Poultry processing

    Conveyor belt cleaning

    Fruits & Vegetables

    Production line cleaning

    Undine® - how does it work?

    The Undine Technology is, in essence, simple, as any good technology should be. A simple technique has a simple design, which helps for easy installation and low maintenance.

    Our secret is to break up the water flow into micro droplets and accelerate them at much higher speeds. Our high-speed micro droplets exert more force on the pollution than the jet with only water can.

    We have conducted many studies to explain the physics of this and also why Undine penetrates a surface deeper than the waterjet without damaging the surface itself. This is an important factor when cleaning poultry.

    The Undine® unit mixes water with pressurized air for ultimate cleaning performance.

    Read more about Undine®